Custom Cable Assemblies & Connectors

From cable assembly to connector, we know custom solutions

Custom Cable Assemblies and Connector Solutions

Creating value by integrating technologies is one of our core competencies.

Leveraging the extraordinary breadth of technology found across the Amphenol portfolio as well as our strategic sourcing partners, we have unfettered access to the latest developments in design, materials and manufacturing methodologies of cable assemblies. We can simplify your development process and assist you in achieving your targeted product launch date by identifying an optimal solution for your application and verifying adherence to your requirements with our in-house testing capabilities. Combined, these services allow us to help you improve the user’s experience and differentiate your product.

Service Highlights Include:

Custom Cable

  • Extensive Application Knowledge: Our experienced engineers are well versed in the nuanced interconnect needs for many medical applications, providing us with unique insights when designing the ideal custom interconnect solution for your project
  • Extensive Manufacturing Knowledge: Our knowledge of interconnects, cable bundles, termination techniques, and design-for-manufacturability methodologies allows us to create assembly processes which can help eliminate components and optimize your costed-BOM
  • Materials Expertise: We have a broad and deep understanding of which materials provide the best value to you and are best suited to withstand the rigors of everyday use in medical environments
  • In-House Testing: Our ever-expanding research and development labs feature all the equipment you need, including TDRs / VNAs, force measurements and flex cycling tools, and medical-grade disinfectant washers and sterilization equipment, to accelerate the design verification testing required for your custom solution
  • Cable Bundle Optimization: Working from your performance requirements, we design custom bundles specifically suited to your needs and use our procurement expertise to identify the sourcing partner best suited for the task
  • Hybrid Connector & Cable Assemblies: By combining electrical, optical, fluidic, and/or pneumatic lines into a single assembly we are able to streamline the layout of the system’s interconnects and thereby reduce the likelihood of misconnections

Technical Resources Contact Us

Cable Assembly FAQs

What are medical connectors?

Medical connectors link medical devices together to create care systems with the goal of improved patient outcomes.

What are the benefits of custom interconnects?

If your application has demanding performance requirements that an off-the-shelf connector will not satisfy, look to a custom interconnect manufacturer like Amphenol Alden. Medical interconnect design is our specialty, and we use our expertise to manufacture custom solutions ranging from simple connectors to complex cable assemblies.

What are the qualities of a medical cable assembly?

A medical cable assembly consists of one or more connectors terminated to a cable. The material choices, ergonomics, and performance requirements will be in accordance with the demands of a medical environment.

5 qualities to look for in a medical cable assembly are: Quality, Compliance, Experience, Innovation, and Ergonomics.

Custom Cable Assembly FAQs

Why choose custom medical interconnect solutions?

Custom interconnect solutions provide OEMs with a value and performance optimized solution tailored to their specific needs. 

What are custom cable assemblies?

Custom cable assemblies are interconnect solutions designed to meet customer needs, which are not being met by commercial off-the-shelf medical products.

Why partner with Amphenol Alden for your custom cable assemblies?

At Amphenol Alden, we’ve been partnering with medical device OEM’s for over 40 years, collaboratively engineering and manufacturing solutions for our partner’s interconnect challenges.